BIS Certification for Galvanized Steel Wire Ropes for Shipping IS 2581

BIS Certification for Galvanized Steel Wire Ropes for Shipping is regulated by the IS 2581 that provides the requirement regarding the construction, strength, galvanization, safety and performance. BIS licensing also makes wire ropes utilized in shipping processes reliable, strong, and safe when in harsh operating conditions. 

About ISI Mark Certification

ISI Mark Certification is a certification of the product against the applicable Indian Standard by the Bureau of Indian Standards (BIS). In the case of galvanized steel wire ropes, the ISI mark under IS 2581 implies that the product has been subjected to the required testing, factory examination and continuous quality monitoring.

BIS has periodic audits that provide consistency in the raw material, drawing of wire, stranding, galvanization and final tests. ISI-marked wire ropes have been well taken by the shipping companies, port authorities, marine contractors and government procurement agencies.

ISI Mark Compliance : Business & Consumer Benefits

The ISI mark Certification for Galvanized Steel Wire Ropes for Shipping has various business and compliance benefits stated as follows:  

• Regulatory Assurance : This confirms that it meets the requirements of the IS 2581 and continuous legal provision in India.
• Market Acceptance : The shipping companies, ports and marine service providers prefer this.
• Tender Watch : Lets participate in tenders with government and port authority.
• Operation Safety : Assures of protection when operating under heavy load and at sea.
• Competitive Advantage : This improves brand credibility both locally and internationally.

What are the specifications of IS 2581?

The requirements in IS 2581 include that galvanized steel wire rope must meet specified construction types, rope diameter and lay configuration to achieve mechanical reliability. The ropes should meet the required minimum breaking load, tensile strength and limit of elongation during the testing.

It is required to have uniform and sufficient zinc coating (galvanization) to offer resistance to corrosion in a salty environment. The standard also requires inspection, marking, lubrication, and packing requirements in order to guarantee traceability and safe usage. 

Mandatory Documents for BIS registration 

The following documents are necessary for Domestic Manufacturers:

1. List of raw material
2. Layout plan of the factory premises
3. List of testing equipment as per the Indian standard
4. Quality Control (QC) Personnel Details (Education degree and Aadhaar card)
5. GST
6. Authorized Person Aadhar & Pan Card
7. MSME
8. Electricity Bill
9. Email Address & Permanent Contact Number
10. Office Address
11. Factory Address
12. Copy of Partnership Deed / MOA (for Private Limited Co.)
13. Premises document / Rent Agreement
14. List of Manufacturing Machinery  

The following documents are necessary for Foreign Manufacturers:

1. Checklist for Application
2. Copy of Swift Remittance
3. Duly Filled Application Form
4. Copy of Business License
5. List of Machinery
6. List of Raw Material
7. Test certificate of Raw Material
8. List of Testing Equipment
9. Calibration certificate of Test Equipment
10. Process Flowchart
11. Layout Plan
12. Location Plan (Route Map)
13. Details of Technical Personnel
14. Qualification of QC
15. Copy of Certification of Product and/ System
16. Factory Test Report  
17. Agreement with AIR
18. Aadhar Card of AIR
19. AIR Nomination Form
20. Educational Degree of AIR
21. Undertakings
22. Scope of License

BIS Certification procedure for manufacturers

There are two key procedures to get your BIS license: Simplified and Normal.

Simplified Procedure

The steps involved in the simplified procedure are:

1. Document Collection : All the necessary KYC and technical documents are collected in order to start the BIS application without problems.
2. BIS Portal Registration : The license application is processed by the manufacturer being registered on the official portal of BIS.
3. Pre-Testing of Samples : Before submission, product samples are tested in a BIS authorized laboratory.
4. In-House Lab Requirement : Depending on the product, an internal laboratory facility might be necessary according to the BIS requirements.
5. BIS Review & Clarifications : BIS examines the submissions of documents and test reports and may request clarification.
6. BIS Audit at Factory : The audit of the product samples carried out by the BIS inspectors is done at the factory. 
7. Timely Audit Completion : The audit, inspection and sample collection are conducted within 17 days of the application submission along with the EVTL India engineer.
8. Independent Collection of Samples : The BIS auditor draws samples to be tested by the post-audit.
9. Sample Testing at BIS Lab : BIS sealed samples are sent to BIS laboratories, and the BIS department pays the price of testing.
10. Grant of BIS License : Upon satisfactory document inspection, testing and audit, ISI license is issued. 

Normal Procedure

The steps involved in the normal procedure are:

1. Submit Documents : Firstly, it is required to submit all the KYC and technical documentation to start the BIS application.
2.  Plan In-House Laboratory and Technical Proposal : Prepare an internal lab in case necessary and prepare all technical documentation.
3. Ready Factory Test Report (FTR) : Carry out in-house tests and document the FTR to demonstrate that the product is to the standards.
4. Submit Application & Fees : Includes your BIS application and the amount of fees necessary by the government.
5. BIS Audit : An audit of documents and processes at a BIS takes place within 3 weeks.
6. EVTL India Engineer Factory Inspection : BIS auditor inspects the factory with an EVTL India engineer to make sure that everything is in order. 
7. Sample Collection & Sealing : The BIS auditor picks samples randomly, puts them into a sealed sample and forward the sample to a BIS authorized lab to be tested.
8. License Approval : After the lab tests of the sample are passed-on, BIS issues the ISI license, and your product is certified and market-ready. 

Estimated timeline for BIS Licensing approval

According to IS 2581, a BIS license for Galvanized Steel Wire Ropes is expected to take:

For Simplified Procedure (Indian manufacturers)

Average 40-45 days

For Normal procedure  

• For Indian Manufacturers : 50-60 days
• For International Manufacturers : Approximately 180 days  

Why should you choose EVTL India?

EVTL India is one of the leading BIS Consultant for Galvanized Steel Wire Ropes that provide full certification services according to IS 2581. Their specialists deal with paperwork, filing in the BIS portal, and liaising with BIS-tested testing laboratories.

EVTL India offers technical advice on quality control systems/ factory audit preparedness. Those who have good regulatory knowledge will assist manufacturers in faster approvals at a low risk of compliance. 

Conclusion

BIS Certification for IS 2581 is necessary to the manufacturers and suppliers of galvanized steel wire ropes to be used in shipping and marine. This Certification guarantees safety, structural stability, compliance and acceptance.

Through the professional assistance of EVTL India, manufacturers are able to simplify the BIS licensing and may supply ISI-marked galvanized steel wire ropes to shipping, port and marine sectors with certainty. 

Frequently Asked Questions (FAQs)

1. Does an EG conform to BIS Certification of galvanized steel wire ropes used in shipping?

Yes, BIS certification in accordance with IS 2581 is compulsory in accordance with the quality regulations.

2. Who may make BIS registration complying with IS 2581?

Indian manufactures and foreign manufactures via an Authorized Indian Representative (AIR). 

3. What are the tests made in IS 2581?

Examples of tests are breaking load, tensile strength, elongation, galvanization thickness, and dimensional checks.     

4. Are foreign manufacturers allowed to be certified by BIS in wire ropes?

Yes, the foreign manufacturers may apply with the assistance of BIS which is done by assigning an AIR. 

5. Is it obligatory that ISI marking occurs following certification?

Yes, ISI marking on wire ropes and packaging is required after approval of the BIS license.